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How Is Epoxy Coating Applied To Wire Mesh?

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How Epoxy Coating is Applied to Wire Mesh: A Step-by-Step Guide

Epoxy coating is a widely used method to enhance the durability, corrosion resistance, and aesthetic appeal of wire mesh. At Milesen, we specialize in producing high-quality epoxy-coated wire mesh for various applications, including fencing, industrial use, and architectural projects. If you’re considering epoxy-coated wire mesh for your needs, here’s a detailed guide on how the coating is applied to ensure superior performance and longevity.


Step 1: Surface Preparation

The first and most critical step in applying epoxy coating is surface preparation. The wire mesh must be thoroughly cleaned to remove any dirt, oil, rust, or other contaminants. This is typically done through a process called phosphating or using alkaline cleaners. A clean surface ensures proper adhesion of the epoxy coating and prevents premature failure.

Step 2: Pre-Treatment

After cleaning, the wire mesh undergoes pre-treatment to improve corrosion resistance and enhance the bond between the metal and the epoxy. This may involve applying a primer or a conversion coating, which creates a uniform surface for the epoxy to adhere to.

Step 3: Electrostatic Spray Application

The epoxy coating is applied using an electrostatic spray process. In this method, the wire mesh is grounded, and the epoxy powder is charged with an electrostatic gun. The charged particles are attracted to the mesh, ensuring an even and consistent coating. This process minimizes waste and ensures complete coverage, even on complex mesh designs.

Step 4: Curing

Once the epoxy powder is applied, the wire mesh moves into a curing oven. The high temperature in the oven causes the epoxy powder to melt, flow, and form a smooth, durable film. The curing process typically takes place at temperatures between 150°C to 200°C (302°F to 392°F), depending on the specific epoxy formulation. This step is crucial for achieving the coating’s full protective properties, including resistance to chemicals, abrasion, and UV radiation.

Step 5: Quality Inspection

After curing, the epoxy-coated wire mesh undergoes a rigorous quality inspection. This includes checking for coating thickness, adhesion, color consistency, and any defects such as bubbles or uneven areas. At Milesen, we adhere to strict quality control standards to ensure every product meets customer expectations.

Step 6: Packaging and Shipping

Once the epoxy-coated wire mesh passes inspection, it is carefully packaged to prevent damage during transit. We use protective materials to ensure the product arrives in perfect condition, ready for installation.


Why Choose Epoxy-Coated Wire Mesh?

Epoxy-coated wire mesh offers exceptional benefits, including:

  • Corrosion Resistance: Ideal for outdoor and harsh environments.

  • Aesthetic Appeal: Available in various colors to match your design requirements.

  • Longevity: Extends the lifespan of the wire mesh, reducing replacement costs.

At Milesen, we combine advanced technology with years of expertise to deliver epoxy-coated wire mesh that meets the highest standards. If you have any questions or need assistance selecting the right product for your project, our team is here to help.


Contact Milesen Today
For more information or to place an order, reach out to our Sales Team or COO:

  • Sales Team: +86-15512988999

  • COO: +86-18303184567

  • Email: everichmetals1999@vip.163.com or admin@milesen.cn

Let Milesen be your trusted partner for high-quality epoxy-coated wire mesh solutions!


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